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Softgel Double Deck Tumble Dryer

Softgel Double Deck Tumble Dryer

The Softgel Double deck tumble dryer adopts an overhead reducer design to ensure that capsules and oil stains do not enter the reducer layer through the gear pores, which fully complies with the requirements of GMP (Good Manufacturing Practice for Drugs).
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Product Introduction

Softgel Double deck tumble dryer

 

Overview

 

The Softgel Double deck tumble dryer adopts an overhead reducer design to ensure that capsules and oil stains do not enter the reducer layer through the gear pores, which fully complies with the requirements of GMP (Good Manufacturing Practice for Drugs).
The middle clamp is designed as a fully enclosed structure, effectively blocking the penetration of oil stains and ensuring the cleanliness of the equipment. Compared with the old-fashioned bottom mounted gearbox structure, this design avoids oil stains from flowing into the space below from the gear gap, greatly reducing the difficulty of cleaning and improving the hygiene standards of the equipment.
The fan adopts a lateral air supply method, further reducing the possibility of oil contamination entering the fan and ensuring a clean production environment. The RTD580×900S double-layer dryer is made on the basis of similar products at home and abroad, through careful design and structural improvement.It is particularly suitable for the shaping and drying process in the production of soft capsules, ensuring that the soft capsules can be uniformly and efficiently dried and shaped after compression.
Softgel Double deck tumble dryer main materials are used to construct the framework and inner and outer packaging boards, which together support the overall structure of the equipment.Internally, the device is composed of PE and stainless steel wire mesh, designed specifically for carrying soft capsules. The cage is placed on easily detachable support wheels for easy movement and adjustment.
The driving part adopts a variable frequency speed reducer and ensures smooth and accurate motion through gear transmission. The entire device consists of two main parts, namely the upper and lower layers, each layer consisting of two cages and one rack. These two parts are fixed together by screws to ensure overall stability.At the same time, the device supports modular expansion, allowing multiple units to be combined together to form an efficient pro- duction line, achieving continuous fluidized delivery of soft capsules. During operation, the soft capsules are automatically transferred from the first section of the upper cage to the last section according to apreset time, and then sent into the lower cage through pipelines and pulse valves, and transferred in reverse to the next section, finally discharged from the last section of the lower layer:

Softgel Double deck tumble dryer operation and control system of this device adopts touch screen and PLC technology, ensuring the convenience and accuracy of operation. The frequency converter is used to adjust the speed of the cage to meet different production needs. At the same time, the equipment is equipped with high-performance high air volume fans for blowing and shaping, ensuring the quality of the soft capsules. The entire production process has achieved timed automatic operation, greatly improving production efficiency and product quality stability.

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Technical Feature

 

The floor area has decreased by approximately 50%.

Production capacity has doubled

Each rotating cage operates independently with forward and reverse rotation, featuring variable frequency control of rotational speed.

 

Function

Parameter

Rotating cage size

Medium size: 580×900 / Optional support available

Rotating cage speed

10-18rpm

Arrangement of drying units

Every 2 sections of the cage are converted into one group, usually configured as 3 groups

External dimensions (per group)

2400x1400x2150mm

Power of chiller unit

3kW/group

Drying time

24 hours(drying time may vary depending on the capsule process)

Fan air volume

4*1000=1800m3/h (per cage section)

Maximum power

20kW

Transportation method

Y-shaped diversion device, automatic switching; Automatic forward and reverse rotation switching of the cage

 

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