Mechanical Softgel Encapsulation Machine

The VIT10 delivers a theoretical maximum output of 120,960 capsules per hour when running size 8 Oval tooling at 4 rpm. For size 20 Oblong capsules, theoretical capacity is 55,440 capsules per hour at the same operating speed. Actual production output will vary based on formulation characteristics, capsule size, operator efficiency, and planned downtime for changeovers.

Yes, the VIT10 soft gelatin capsule machine supports both traditional animal-based gelatin formulations and plant-based starch softgel production without requiring any mechanical component changes or die reconfiguration. This dual-material capability allows manufacturers to develop and produce both conventional and vegetarian softgel product lines on a single production platform, reducing capital equipment requirements and maximizing production flexibility.

The VIT10 is compatible with a broad range of liquid and semi-solid fill formulations including pure oils, oil suspensions, lipid-based drug formulations, self-emulsifying systems, vitamin concentrates, herbal extracts, fish oil, and traditional Chinese medicine active compounds. The system handles fill materials with viscosities appropriate for rotary die encapsulation processes. We recommend formulation compatibility testing for novel or high-viscosity fill materials to confirm optimal machine settings.

Laboratory-scale softgel encapsulators are designed for formulation development, clinical trial material production, and regulatory submission batches, typically with outputs under 10,000 capsules per hour. The VIT10 production softgel machine scales output to over 120,000 capsules per hour while maintaining equivalent ±1.5% fill accuracy. For companies graduating from R&D to commercial production, the VIT10 uses the same rotary die encapsulation principle as laboratory-scale machines, simplifying technology transfer and scale-up validation.

The VIT10 softgel encapsulation machine is designed with cGMP-compliant construction principles including pharmaceutical-grade stainless steel product-contact surfaces, smooth crevice-free finishes, and modular design for cleanability. The PLC control system with electronic parameter recording supports batch documentation and data integrity requirements. We provide comprehensive documentation packages to support IQ/OQ/PQ validation activities. The machine is suitable for pharmaceutical production facilities operating under FDA, EMA, or ASEAN GMP regulatory frameworks with appropriate site-specific qualification and SOP development.

The VIT10 features a compact design relative to its production capacity, requiring only standard production floor space. The machine requires connection to an external recirculating chiller for gelatin roller temperature control and standard electrical power. For pharmaceutical cleanroom installations, the machine's enclosed design and smooth exterior surfaces facilitate cleanroom integration. We provide detailed facility requirement specifications including utility connections, floor loading, and ceiling height requirements with each quotation.

The VIT10's modular design architecture is specifically engineered to simplify cleaning and product changeover procedures. All product-contact components can be disassembled without specialized tools, enabling thorough cleaning and visual inspection. Typical product changeover times range from 60-90 minutes for experienced operators, including full disassembly, cleaning, reassembly, and system re-qualification. The design supports effective cleaning validation protocols required for multi-product pharmaceutical manufacturing facilities.

Vitol provides comprehensive operator and maintenance training either at our factory during Factory Acceptance Testing (FAT) or on-site during installation commissioning. Training covers machine operation, parameter setup, routine maintenance, basic troubleshooting, and sanitation procedures. We also offer ongoing technical support including remote troubleshooting assistance, spare parts supply, and application engineering support for formulation optimization. International service support is available for customers across North America, Europe, and Southeast Asia.

The VIT10 softgel production machine is designed for energy-efficient operation. Combined power consumption for the main encapsulation unit is moderate relative to comparable production capacity machines, contributing to lower operational costs over the equipment lifecycle. The external chiller system adds additional power load proportional to cooling capacity requirements. Detailed power consumption specifications for each system component are provided in the technical data sheet.

Capsule size selection depends on your required fill volume, formulation density, target dosage, and market preferences. Oval softgels are most common for general pharmaceutical and nutraceutical applications, while oblong formats are preferred for higher dosage volumes or brand differentiation. Our application engineering team can assist with capsule size recommendations based on your specific formulation parameters and production requirements.