Vacuum Condenser Pharmaceutical Gelatin Melting Auxiliary Equipment
Product Overview
The vacuum condenser is a professional supporting device tailored for the pharmaceutical soft capsule gelatin melting process. It effectively solves common production pain points including uneven gelatin viscosity, excessive bubbles, and difficult condensate water treatment in gelatin melting procedures. Adopting an integrated design of coil cooling and vacuum condensate storage, the vacuum condenser centrally collects cooling water and condensate generated by vacuum degassing during gelatin melting, preventing condensate from entering the vacuum pump and stabilizing the system vacuum negative pressure.
Manufactured with high-quality stainless steel and fully enclosed polished finish, the vacuum condenser features easy cleaning, fast cooling efficiency and stable vacuum performance. It complies with pharmaceutical production hygiene standards and serves as an energy-saving essential auxiliary device for soft capsule production lines, widely applicable to pharmaceutical factories in Europe, Southeast Asia and other regions.
Core Technical Parameters
|
Item |
Specification |
Item |
Specification |
|
Tube Side Design Pressure |
-0.09 MPa |
Shell Side Design Pressure |
Atmospheric Pressure |
|
Tube Side Design Temperature |
0℃-100℃ |
Shell Side Design Temperature |
Ambient Temperature |
|
Tube Side Working Pressure |
-0.065 MPa ~ -0.085 MPa |
Condensation Area |
0.7 ㎡ |
Key Features
Stable Vacuum System
Balances vacuum negative pressure stably, avoids vacuum pump water inflow damage, and ensures continuous and stable gelatin melting production.
Precise Moisture Control
Equipped with visual liquid level indicator to accurately monitor condensate capacity and control gelatin moisture content for standardized production.
Sanitary & Durable Structure
Full stainless steel polished structure, dead-angle-free design, easy cleaning and disinfection, fully compliant with pharmaceutical GMP production requirements.
High Efficiency & Energy Saving
Optimized coil cooling structure ensures fast heat dissipation and high condensation efficiency, reducing overall production energy consumption.
Installation & Operation Guidelines
The vacuum condenser is compatible with 2X series and water ring vacuum pumps. Before installation, inspect all parts for damage or loosening during transportation. Ensure horizontal installation with inclination less than 2/1000 mm. All flange and pipe connections shall be sealed tightly to avoid air and water leakage. Complete cleaning and disinfection before formal operation, and prevent water ingress into electrical sockets.
Maintenance & Safety Notes
- Follow the specified cooling water flow direction during operation; drain condensate timely when the liquid level reaches the upper limit to maintain system stability.
- Strictly operate within the rated pressure and temperature range to avoid equipment failure caused by over-limit operation.
- Clean the equipment thoroughly after use; do not use alkaline cleaning solution to protect the stainless steel surface.
- All maintenance work must be carried out in power-off and shutdown status; non-professional personnel are prohibited from disassembling and replacing components.
Troubleshooting
Fault: Insufficient vacuum degree | Cause: Unsealed tank body and pipe fittings | Solution: Inspect and fasten all sealing parts to ensure complete sealing. For other abnormal faults, please contact our professional technical support team.
Core Advantage: Customizable pharmaceutical grade vacuum auxiliary equipment, compliant with international production standards, providing reliable supporting solutions for global soft capsule production enterprises.
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